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Helicopters
& Turbo-Props
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Turbine
Technics, Professional design engineering by Neil Key...
'Better By Design'
The
Ultimate Two-Stage Turbine System
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| TURBINE
- Main Power Unit |
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The
TT Turbine Systems are based on reliable and tested
units. We build our own Turbine System with in-house machining
work, and carefully selected subcontract suppliers. We have
been testing a couple of New Engine developments over the
past 2 years, as well as our own 'kero start' system designated
as VFS. We are now also busy with production of our Turbo-Prop
system.
We
have been manufacturing our own turbine parts since October
2004... initially incorporated in Customer and Development
engines that had over 200 hours of test flying... and with
ongoing test and development the TT-Phoenix Turbine
was launched in August 2005. With further developments,
we then launched a new VFS (Vaporised Fuel Start) version,
originally developed for our commercial customer helicopter
applications.
The Helicopter systems are now designated as the GEMINI
product range, Gemini90 provides the basis for a Thrust
Engine range designated as ZEUS. The new Gemini68 Helicopter
system is launched in early April 2011.
The
external appearance of the FOD and Starter Casing was not
only designed to add style to the appearance of the initial
TT-Helicopter System... but we have also taken into
account ways to maximise airflow into the compressor duct
(with some wind tunnel work) whilst providing a sturdy and
robust casing, which supports the FOD mesh screening and
electric starter. Originally designed in early 2005.
The
NEW Turbo-Prop has now also undergone testing in a number
of areas to provide a reliable package of engine and gearbox.
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The
design of the New Combustion Chamber was primarily aimed
at improving the characteristics of the Twin-Stage turbine
system... which also incorporates our own second-stage casings.
These have allowed us to make the overall installation more
compact, but still retaining our original exhaust system,
manufactured in-house, and stated by most people who have
seen the TT Nemesis helis in operation as "The
Quietest Turbine Heli System Operating".
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HELICOPTER
TURBINE SYSTEM (LINK
Here)
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| TURBO-PROP
TURBINE SYSTEM (LINK
Here) |
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The
main power unit is from our Gemini90 Heli-Turbine application
and has been developed with our Turbo-Prop epicyclic gearbox
over 2 years.
The
Epicyclic Gearbox is designed and manufactured with our
own developed components... complete with our own manufacture
of exhaust. The development package is fitted to a Turbo
Raven aircraft. The airframe system compnents are installed
to the requirement of our experienced fixed wing pilot.
Gas
start is still the standard basic option, with our own VFS
as a low cost upgrade, soon it will become the standard
package installation.
As
usual... The turbine wheels and NGV are purchased as castings,
to our drawings. They are then machined. We balance and
test the Turbine Wheels, including X-Ray and Ultrasonic
test.
Components
are manufactured to our requirement and drawings.
For
The Future... We have enlisted the help of selected
jet flying specialists to help develop our own aircraft
installations.
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Sara
Parish... two faced bitch at Wren Turbines'
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| SPECIALIST
MACHINING APPLICATIONS |
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CNC
Machining, using 5-axis machines, allows for more
flexibility in production design and the ability to
produce small batches as well as test components...
without the expense of all the tooling, waxes, and
larger quantities involved in casting.
We
have also found that in designing wheels, some designs
that could not be produced due to restrictions with
mould tooling in the casting process could be produced
using CNC machines.
EDM
and High Pressure Water Jet are now also used for
our machining processes.
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| AutoStart
ECU |
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The
ECU system. It is a microprocessor controlled, digital,
turbine management system as well as a safety device to
help prevent serious damage to your engine. It calculates
the fuel supply to the engine depending on the throttle
setting, the exhaust gas temperature, and rotor shaft rpm.
The automatic start-up sequence helps you in this critical
phase of the engine operation, controlling the fuel flow
and the exhaust temperature.
The
ECU is a 'Full Authority Digital Engine Control Unit'...
a concept seen in full-size engine controllers and management
systems.
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| SYSTEM
SPECIFICATION: |
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| Ancillary
Components |
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The
additional ancillary components supplied include... the
electric starter motor, fuel pump, two solenoid control
valves, and fuel filter. Oil is also supplied for gearbox
systems, when a gearbox or complete Helicopter or Turbo-Prop
system is supplied.
Currently
the starter is a 280BB brushed motor, and our preference
for fuel pumps is Hausl or FlightWorks. We are currently
looking at other options of starter motor systems as a method
of improving serviceability in long term use.
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| ADDITIONAL
EQUIPMENT |
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There
is not much required in the way of 'additional equipment'
as everything that you require, including pipes and fittings
are supplied. You only need to supply the ECU battery pack,
Turbine Fuel and Oil Mix, and after the final stages of
assembly you are ready to 'Start the Turbine'...
and we supply a Detailed Operator Manual for the operation
of the Turbine and TACU ECU. The manual includes Gearbox
details, and general running and service requirements for
Helicopter and Turbo-Prop.
WARRANTY:
Turbine Technics Turbine Systems
come with a full Warranty... which varies for Turbo-Prop
and Helicopter applications. Please see product pages.
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| RETAIL
PRICES
(ex-factory) |
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Our
Service Parts and Spares are competitively priced, to match
the pricing policy with the rest of our products and systems.
Please
see menu pages for the TURBO-PROP and HELICOPTER applications.
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| TACU
ecu - Complete Turbine System - £### |
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| VFS
start - Complete fitting kit with pipes & power cables
- £### |
| VFS
start - Vaporiser Plug only - £## |
| EGT
Probe - 'K' Type 1100C, 100mm x 1.5mm dia - £## |
| HAUSL
Fuel Pump - (with electronic filter) - £## |
| Solenoid
Valve (cylinder type) - Fuel or Gas - £## |
| Solenoid
Valve (small block) - Fuel or Gas - £## |
| FESTO
Filter unit - Fuel or Gas - £## |
| Tygon
Fuel Pipe & FESTO Fittings, etc - £price page
in August |
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| Service
and Operation
- CLICK Turbine menu
button |
| Development
History
- CLICK Turbine menu
button |
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