Helicopters & Turbo-Props

Turbine Technics, Professional design engineering by Neil Key... 'Better By Design'

The Ultimate Two-Stage Turbine System

 

 

TURBINE SYSTEMS

TURBINE - Main Power Unit

The TT Turbine Systems are based on reliable and tested units. We build our own Turbine System with in-house machining work, and carefully selected subcontract suppliers. We have been testing a couple of New Engine developments over the past 2 years, as well as our own 'kero start' system designated as VFS. We are now also busy with production of our Turbo-Prop system.

We have been manufacturing our own turbine parts since October 2004... initially incorporated in Customer and Development engines that had over 200 hours of test flying... and with ongoing test and development the TT-Phoenix Turbine was launched in August 2005. With further developments, we then launched a new VFS (Vaporised Fuel Start) version, originally developed for our commercial customer helicopter applications.

The Helicopter systems are now designated as the GEMINI product range, Gemini90 provides the basis for a Thrust Engine range designated as ZEUS. The new Gemini68 Helicopter system is launched in early April 2011.

The external appearance of the FOD and Starter Casing was not only designed to add style to the appearance of the initial TT-Helicopter System... but we have also taken into account ways to maximise airflow into the compressor duct (with some wind tunnel work) whilst providing a sturdy and robust casing, which supports the FOD mesh screening and electric starter. Originally designed in early 2005.

The NEW Turbo-Prop has now also undergone testing in a number of areas to provide a reliable package of engine and gearbox.

The design of the New Combustion Chamber was primarily aimed at improving the characteristics of the Twin-Stage turbine system... which also incorporates our own second-stage casings. These have allowed us to make the overall installation more compact, but still retaining our original exhaust system, manufactured in-house, and stated by most people who have seen the TT Nemesis helis in operation as "The Quietest Turbine Heli System Operating".

HELICOPTER TURBINE SYSTEM (LINK Here)

TT GEMINI 90 - Turbine Helicopter System assembly
 
Turbine Technics Phoenix Turbine System Turbine Technics Turbine Parts
TT FOD and Starter Housing Production Turbine Technics Main Case Production
Turbine Technics Turbine Compressor Nuts Turbine Technics  New FODs annodised to TT-Phoenix colour scheme
Turbine Technics Turbine Shaft Assemblies Turbine Technics Turbine Shaft Tunnels

   
TURBO-PROP TURBINE SYSTEM (LINK Here)

The main power unit is from our Gemini90 Heli-Turbine application and has been developed with our Turbo-Prop epicyclic gearbox over 2 years.

The Epicyclic Gearbox is designed and manufactured with our own developed components... complete with our own manufacture of exhaust. The development package is fitted to a Turbo Raven aircraft. The airframe system compnents are installed to the requirement of our experienced fixed wing pilot.

Gas start is still the standard basic option, with our own VFS as a low cost upgrade, soon it will become the standard package installation.

As usual... The turbine wheels and NGV are purchased as castings, to our drawings. They are then machined. We balance and test the Turbine Wheels, including X-Ray and Ultrasonic test.

Components are manufactured to our requirement and drawings.

For The Future... We have enlisted the help of selected jet flying specialists to help develop our own aircraft installations.

 

Sara Parish... two faced bitch at Wren Turbines'

SPECIALIST MACHINING APPLICATIONS

CNC Machining, using 5-axis machines, allows for more flexibility in production design and the ability to produce small batches as well as test components... without the expense of all the tooling, waxes, and larger quantities involved in casting.

We have also found that in designing wheels, some designs that could not be produced due to restrictions with mould tooling in the casting process could be produced using CNC machines.

EDM and High Pressure Water Jet are now also used for our machining processes.

 

 
Turbine Technics Turbine Starter Clutch Components Turbine Technics Turbine Wheels
Turbine Technics Turbine Compressor Turbine Technics Turbine Diffuser
 
Early Turbine Technics test piece CNC machined part
     
AutoStart ECU

The ECU system. It is a microprocessor controlled, digital, turbine management system as well as a safety device to help prevent serious damage to your engine. It calculates the fuel supply to the engine depending on the throttle setting, the exhaust gas temperature, and rotor shaft rpm. The automatic start-up sequence helps you in this critical phase of the engine operation, controlling the fuel flow and the exhaust temperature.

The ECU is a 'Full Authority Digital Engine Control Unit'... a concept seen in full-size engine controllers and management systems.

SYSTEM SPECIFICATION:
 
 
 
 
 
 
Service and Operation: (LINK Here)
 
TURBINE HISTORY: (LINK Here)
 
TT Turbine Technics ECU - TACU System
Turbine Technics RPM Micro-Sensors Turbine Technics Standard RPM Sensor
Turbine Technics EGT Temperature Probes
     
Ancillary Components

The additional ancillary components supplied include... the electric starter motor, fuel pump, two solenoid control valves, and fuel filter. Oil is also supplied for gearbox systems, when a gearbox or complete Helicopter or Turbo-Prop system is supplied.

Currently the starter is a 280BB brushed motor, and our preference for fuel pumps is Hausl or FlightWorks. We are currently looking at other options of starter motor systems as a method of improving serviceability in long term use.

 
Turbine Technics Fuel Pump and Solenoid Valves and Fittings
 
ADDITIONAL EQUIPMENT

There is not much required in the way of 'additional equipment' as everything that you require, including pipes and fittings are supplied. You only need to supply the ECU battery pack, Turbine Fuel and Oil Mix, and after the final stages of assembly you are ready to 'Start the Turbine'... and we supply a Detailed Operator Manual for the operation of the Turbine and TACU ECU. The manual includes Gearbox details, and general running and service requirements for Helicopter and Turbo-Prop.

WARRANTY: Turbine Technics Turbine Systems come with a full Warranty... which varies for Turbo-Prop and Helicopter applications. Please see product pages.

 
Turbine Technics VFS - Vaporised Fuel Start installed on turbine
Turbine Technics VFS - Vaporised Fuel Start Components
     
RETAIL PRICES (ex-factory)

Our Service Parts and Spares are competitively priced, to match the pricing policy with the rest of our products and systems.

Please see menu pages for the TURBO-PROP and HELICOPTER applications.

 
TACU ecu - Complete Turbine System - £###
VFS start - Complete fitting kit with pipes & power cables - £###
VFS start - Vaporiser Plug only - £##
EGT Probe - 'K' Type 1100C, 100mm x 1.5mm dia - £##
HAUSL Fuel Pump - (with electronic filter) - £##
Solenoid Valve (cylinder type) - Fuel or Gas - £##
Solenoid Valve (small block) - Fuel or Gas - £##
FESTO Filter unit - Fuel or Gas - £##
Tygon Fuel Pipe & FESTO Fittings, etc - £price page in August
 
Service and Operation - CLICK Turbine menu button
Development History - CLICK Turbine menu button